Pumps are used for everything from sump pumps for the consumer home market all the way to large pumps for industry capable of moving thousands of gallons per minute. Just as varied is the fluid being pumped: from water to slurries to hydrocarbon-based fluids.
Pump manufacturers typically build and test in plants across the world and each of those facilities is responsible for testing every pump manufactured at that site to ensure that the pump will perform as the customer expects. These tests are well defined and based on standards such as API, ANSI and other organizations. These standards provide test procedures but do not give details as to how to perform the tests. Each site typically tests their product without guidance as to how to satisfy the aforementioned standards. As a result, differing hardware and software solutions are usually put in place to test the individual site’s products.
Such varied testing systems make it exceedingly difficult to compare test results across testing sites, both within plants and between plants.
We were asked by our client to create a homogeneous test platform with which they could compare data across manufacturing plants and test sites within the plants as well as automate calculations of plant performance metrics and reporting.
This client engaged us to develop and implement a software and information storage solution that could run the prescribed tests on any testing site and make these data available to their engineers. These tests were to be semi-automated and guide the test operator through a test ensuring that the procedure and the resulting data were collected in the same manner on every test site, worldwide.