Condition Monitoring – Improving the Uptime of Industrial Equipment

Condition Monitoring – Improving the Uptime of Industrial Equipment

Monitoring the Health of Industrial Equipment

Client: A large industrial company that uses industrial-grade compressors.

Challenge

  • Increase awareness of potentially harmful operating conditions.
  • Record detailed data upon event detection.
  • Reduce unnecessary equipment shutdowns due to spurious vibration transients.

Solution                              

We utilized an off-the-shelf controller (NI cRIO) combined with custom software in order to augment and create the first system with ~2 man-months of effort. This solution has been installed in several facilities and is projected to be installed in hundreds of facilities around the world.

Benefits

  • Send alerts via email when potentially harmful operating conditions occur.
  • Record detailed data upon event detection for failure analysis and predictive maintenance.
  • Suppress spurious vibration transient signals to reduce unnecessary equipment shutdowns.

System Overview

condition-monitoring-industrial-compressor

2018-03-15T12:08:24-05:00